Transmissions
Transmissions provide the ability to change gear ratios and available torque. Transmissions may be manual, giving shift
command to the operator, or automatic, shifting according to a variety of variables, such as load and speed.
Differentials
When a vehicle turns a corner, the outer wheels must travel a greater distance than the inner wheels. The vehicles's
differential acts as a balance arm, allowing the outer wheels to rotate at a higher speed and establishing equilibrium of
torques and forces between the outer and inner wheels.
Tranxaxles
Commonly found on vehicles in which the power unit and drive wheels are on the same end of the vehicle, transaxles are
compact transmission/differential combinations.
Transfer Cases
Typically found on four-wheel drive vehicles, transfer cases distribute drive power between the front and rear axles.
Power Converters
Power converters are used to transfer energy to a secondary item often having nothing to do with thrusting the
vehicle.
Every drivetrain component has unique lubrication requirements, but drivetrain fluids in general must perform many of the
same common duties: reduce friction and wear, dissipate heat and prevent rust and corrosion. In addition, they must
dissipate shock loading, reduce gear noise and inhibit foaming.
Gear Lubricants
API Service Classifications
|
| GL-1 |
Truck manual transmissions (engine oil) |
| GL-2 |
Worm gear drive, industrial gear oils* |
| GL-3 |
Manual transmissions and spiral bevel final drives* |
| GL-4 |
Manual transmissions, spiral bevel and hypoid gears in moderate service.
50% additive treat level of GL-5 |
| GL-5 |
Moderate and severe service on hypoid and other types of gears. May also
be used in manual transmissions |
| GL-6 |
Meant for severe service involving high-offset hypoid gears* |
| MT-1 |
Nonsynchronized manual transmissions in heavy-duty service |
|
* Obsolete |
| API Gear Lube
Designations in PDF format |
Gear designs vary depending on the requirements for rotation speed, degree of gear reduction and torque loading.
Transmissions commonly use spur gears, while hypoid gear designs are usually employed as the main gearing in differentials.
Bevel gears are usually found in the planetary portion of differentials and in industrial equipment. Various other designs,
such as worm gear, herringbone and helical, are used in heavy-duty and industrial applications.
When it comes to gear lubricants, performance and application criteria are set forth by the American Petroleum Institute
(API). The U.S. military and many equipment manufacturers have their own separate guidelines, as well.
API service classifications range from GL-1 through GL-5, with the number indicating level of service severity. GL-1 is
the least severe, and its requirements are normally satisfied with motor oil. GL-2 requirements are met with rust and
oxidation inhibited oils. GL-3 through GL-5 require the addition of extreme pressure (EP) additives, with higher GL numbers
indicating a higher level of EP additive. The MT-1 classification requires good performance in high-temperature
applications.
Gear lubricants containing extreme pressure additives are required on severe service applications subject to elevated
component loading, high sliding pressures and shock loading. By either providing a sacrificial wear surface or changing
surface metallurgy, extreme pressure additives provide extra wear protection when the oil film alone cannot prevent
component contact and wear. Because lubricants with extreme pressure additives can actually increase friction and wear at
lower loads, they should be used only in applications which require their presence.
Viscosity is the most important property of a gear lubricant. As with motor oil, the Society of Automotive Engineers
(SAE) developed a viscosity grading system for gear lubricants. The SAE system lists requirements for both single and
multi-grade lubricants, but does not differentiate between EP and non-EP fluids. Typical SAE gear lubricant grades include
SAE 80, 90, 140, 75W, 80W, 75W-90. 85W-140. Although the grade numbers are larger than those associated with motor oils,
gear lubricants are not necessarily heavier. The two separate grading systems are used to minimize confusion between motor
oil and gear lubes.
AMSOIL synthetic motor oils and gear lubes are formulated to meet the high-temperature/high-load demands of today's
hard-working transmissions and differentials for extended drain intervals. By dramatically reducing fiction and wear and
resisting the damaging effects of heat and oxidation, transmission temperatures are reduced by 20°F to 50°F,
equipment lasts longer and requires fewer repairs and fuel economy improves.
Automatic Transmission Fluids
ATF Service Requirements & AMSOIL Equivalents
|
| Chrysler |
ATF Plus |
ATF |
|
ATF Plus 2 (1997) |
ATF |
|
ATF Plus 3 (1998) |
ATF |
|
ATF Plus 4 (1999+) |
ATF |
| Ford |
Type F (pre 1981) |
ART |
|
Mercon (1981+) |
ATF |
|
Mercon V (1998+) |
ATF |
| GM |
Dexron |
ATF |
|
Dexron II |
ATF |
|
Dexron III (1994+) |
ATF |
| Allison |
C-3, C-4 |
ATF, ATH, CTG, CTJ, & some motor oils* |
|
TES-295 |
ATF |
| Caterpillar |
TO-2, TO-3, T0-4 |
Some motor oils* CTG, CTJ or CTL* |
| *Depending on
required viscosity |
An automatic transmission acts as an energy transfer media, but instead of shifting at the command of an operator, it
shifts automatically based on variables such as speed and load. Found in many different applications, automatic
transmissions make use of a hydraulic system and a network of gears and bearings, and their design and lubricant demands
vary from application to application.
Viscosity requirements for automatic transmission fluids vary with the application. Transmission fluids in automotive
applications are usually multi-viscosity, ranging from SAE 0W-20 to 10W-30, and include viscosity index improvers to allow
adequate low-temperature performance. Powershift transmission fluids, on the other hand, are often single grade fluids.
ATF Frictional Characteristics
| Product |
Fluid Characteristic |
Chrysler ATF Plus 4
(AMSOIL ATF) |
Moderately slippery |
Dexron II & III, Mercon V
(AMSOIL ATF) |
Slippery |
Ford Type F, TO-4
(AMSOIL CT Series & ART) |
Grabby |
Transmission manufacturers generally specify service and performance criteria for automatic transmission fluids. The
newest classifications are generally backward compatible, meaning they are suitable for use in applications calling for an
earlier specification.
AMSOIL transmission fluids provide automatic and powershift transmissions with unmatched friction and wear protection
over a wider temperature range, avoiding breakdown and maintaining viscosity in temperature extremes. AMSOIL transmission
fluids resist thermal and oxidative degradation, ensuring cooler and smoother transmission operation and longer transmission
life, while also providing increased fuel economy and extended service life.
Combination Fluids
Combination fluids are most common in agricultural and construction equipment applications, where the lubricant is shared
between such components as the hydraulic system and manual transmission. Because the separate components have different
lubrication needs, the lubricant must meet the requirements for each. Service classifications are generally set by equipment
manufacturers:
| Ford Motor Company |
M2C-134-D |
| John Deere |
Quatrol, J20C, J20D & J14C |
| Massey Ferguson |
M1127-B, M1129-A, M1135 & M1141 |
AMSOIL Synthetic Tractor Hydraulic/Transmission Oil (ATH) meets the above classifications and provides unsurpassed
protection for modern agricultural, construction and industrial equipment, AMSOIL Hydraulic/Transmission Oil exceeds the
performance requirements for virtually every piece of modern machinery and provides exceptional lubrication to reduce wear,
resist heat, protect against rust and extend fluid and equipment service life.
For more information see:
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